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Grain crack

 

Description

Injection molding cells have small cracks , their transparent injection parts formed white / silver color appearance.

 

Preview

 

Causes

Possible causes

 Suggested solution

Injection molding machine

Injection pressure is too high.

Lower injection pressure.

Reduced screw Rod forward time.

Mold filling speed is too slow.

Increase injection speed.

Melt glue inconsistencies (melting glue viscosity difference).

Increase melt glue temperature (increasing after firing tank zone temperature).

Increase the total cycle time.

Increasing back-pressure or multi-level back-pressure

Finnish to make mould plastic on a larger injection moulding machine.

Mold Injection molded parts from the mold when ejection under high pressure

Use additional ejector.

Guaranteed top out after launch to a unified, flat land for process.

If you need to increase the diameter of the ejector.

Reduce the speed of ejection.

Caused sharp crack on the surface of the mold.

Cleaning and checking of grain crack caused by mold surface.

Metal insert supercooled and or greasy.

They skim and pre-out insert mold before.

Oil traces from extrusion machinery to the mould surface.

Ejection system to be removed and washed thoroughly, checking hydraulic ejection if there are any leaks.

Within the cavity or core is leaking. 

Core-mold cavity, mold or template, check the signs of cracks.

Check for any leaks caused because the poor quality of rubber ring.

Gate dimensions too Ambassador plastics packing too much due to excessive pressure.

Reducing the gate depth.