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Possible causes
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Recommendations to resolve
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Injection molding machine
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Bent is because the excessive internal stresses in injection molded parts.
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Lower the injection pressure.
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Reduce the screw forward time. |
Increase the cycle time (in particular, cooling time). Especially the thick injection molded parts within the mold. Immersed in warm water (38° c or 100degrees c) immediately after Crest and slowly cooling the injection molded parts.
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Mold filling is slow.
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Increase the injection speed.
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Lack of plastic in mold cavity.
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Increase the volume of the shooting.
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Plastic's temperature is too low or inconsistent.
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Increase the temperature of plastics.
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Injection molded parts is too hot when inject.
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Cool the equipment.
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Mold
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Mold cooling's capacity is not enough.
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Increased the cooling capacity (speed of the cooling liquid mold).
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Stains remove in a cooling pipe.
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Mold cooling pipes imbalances so as to bring to injection molded parts of uneven cooling rates.
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Check the mold surface temperature, if it needs to be two halves of the mold parts with different temperatures.
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Installing the cooling pipes and cavity surface close to each other.
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Improper design of the gate location.
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Injection molded parts the thickest part of the open gate.
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Use thin gate where possible (the smaller the width of the gate, bent more).
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Feed system size is too small.
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Increase the size of runner or note.
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Do not use the half circle runner.
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Because of the mould core offset or movement, it casues thick injection part wall.
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Check that the core or cavity position, if its incorrect just correct them.
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Plastic
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All types of filler in plastics.
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In the glass reinforced plastics use glass spheres instead of glass in tow.
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Improper design of the injection molded parts (that is, not the thickness and sudden changes in thick-walled)
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Use consistent thickness of wall and gradually shift wall to redesign the injection molded parts.
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Design a correct selection of plastic injection molded parts (like gate types and the liquidity wall thickness of plastic to the flow of long scale).
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